Plastochem Fabrication (India) Pvt. Ltd. was incepted in the year 1972 in Mumbai city of Maharashtra.Â
Mr. Suresh G Nair is the honorable CEO of the company who very well manages all the operations in the company and believes in following ethical business policies. Under his guidance, the company has marked its stand among the eminent Manufacturers and Suppliers of Industrial Plants and equipment.Â
Brief History
Our founder Mr K G Nair, established Plastochem Fabrication in the year 1972 as a âPartnership firmâ at the Trombay Works. From a humble beginning, the Company grew and found the need to register as a Private Limited Company the under the Companyâs Act 1956 in Feb 1999. Being one of the pioneers in the FRP Industry and the motto of the Company being for Quality Product Supply and Customer Satisfaction, Plastochem grew by leaps and bounds over the years. A factory had been established in 1998 in Mysore, Karnataka to cater to the industries in South India. Plastochem Fabrication India Pvt. Ltd. today has grown to cater to various Business Conglomerates, Government Organizations over India and Abroad.
Management Team
Mr K G Nair â Founder, Chairman & Managing Director. Founded in the year 1972 as a Partnership firm, under the leadership of Mr K G Nair. Under the Over a short span of time Mr Nair had steered the Company to become one of the pioneers in the field of design and manufacture all kinds of chemical process equipment and complete systems including pipes and ductings.
Mr Suresh G Nair â Executive Director. A Mechanical Engineer by profession, under the guidance of his father, Mr K G Nair, has developed the Company into one of the top most manufacturers of in the FRP Industry. With over 25 years of experience in the field and his keen business acumen, The main areas of growth of Plastochem has been in FRP Tanks and Pollution Control Systems and Product/Acid Regeneration Plants. His main motto is âTotal Customer Satisfaction with No Compromise on Quality Product Manufacturingâ. Adhering to timely delivery schedules for factory commission has been one of his key objectives.
Dr M P S Ramani â Technical Director. Dr. Ramani is an outstanding Chemical Engineer having more than 30 years working experience in Bhabha Atomic Research Centre. In various capacities in the field of Nuclear Engineering, the last being as Head of the Desalination & Effluent Engineering Division. He has a PhD (Tech) in Chemical Engineering from the University Department of Chemical Technology, Mumbai. He has worked in the laboratories of Atomic Energy of Canada Ltd, Canada and Oak Ridge National Laboratory (ORNL), USA. While at ORNL the Governor of the State of Tennessee conferred on him `the Honorary Citizenship of the State of Tennesseeâ in recognition of his contributions in evolving the concept of Nuclear Powered Agro-Industrial Complex. He was a close associate of late Dr. Vikram Sarabhai, then Chairman of the Atomic Energy Commission. He was previously with BARC as Head of Desalination and Effluent Engineering Division (DEED). Dr. Ramani has made the technical capabilities of the Company versatile in areas far beyond those covered by the competitors.
A team of engineers under Dr. Ramani technically backs our company. We have a dedicated team of qualified engineers, experienced in design and manufacture, supported by more than 75 highly skilled workmen. The company has also complete infrastructure facilities for manufacture of systems and equipment of any size and design.
Experience & Area of Expertise
Since the past 4 decades, we have executed orders for various reputed firms in the above range of products. Our firm is ISO 9001-2008 certified and has supplied to projects through reputed consultants like UHDE, ICB, Kvaerner Power gas, SPECS, FEDO etc,.
Expertise in design, up-to-date manufacturing facilities, in-house quality analysis, prompt delivery and installation assistance for package as well as tailor-made plants and equipment are our strengths.
All our products are guaranteed against bad workmanship & faulty material for 12 months from the date of commissioning or 18 months from the date of supply whichever is earlier.
In-depth experience in plastic engineering, custom fabrication of Chemical Process Equipment and Plants to suit all operating conditions and conformity to National or International Standards is our area of expertise. The plants we offer for the control of emission of toxic gases are with performance guarantees to meet the standards stipulated under the Environment (protection) Act, 1986 or standards set by the various State Pollution Control Boards.
Manufacturing Sites
Our manufacturing facilities are located at Mumbai (Maharashtra, India) and Mysore (Karnataka) There are more than 75 experienced professionals employed at both these places.
Infrastructure & Materials of construction
The companyâs well equipped infrastructure to manufacture the FRP equipment with necessary machinery as well as a huge workable area. With these resources, Plastochem optimize their productivity delivering quality FRP products as per client specification.
Our testing methods are through inspections ie. In-house Visual & dimensional checks based on approved drawing; hydraulic testing, anemometer testing, leak proof testing by spark tester etc. External Inspections are carried out for Tensile strength testing, glass content testing and lapshear strength testing of FRP laminates and bond strength testing welded specimen/dual laminates.
The FRP equipments are manufactured using Isophthalic Polyester, Bisphenol Polyester, Vinyl Ester, Furane, Epoxy Resins and other Thermo Plastics such as .
- PVC (Poly Vinyl Chloride)
- C-PVC (Chlorinated Poly Vinyl Chloride)
- PP (Polypropylene)
- HDPE (High Density Poly Ethylene).
- PVDF
- FEP
- ECTFE
- (Poly Venylidene Fluoride)
- Flourinated Ethylene Propylene
- Ethylene chlorotrifluoroethylene
Dual Laminates using thermoplastics as liners for chemical resistance and external FRP armour for strength.
Testing
The In house testing facility gives us the power to ensure the delivery of flawless range of products to the customers. Various tests are conducted by third party for the complete satisfaction of the clients regarding the quality of the products.
A Summary of our capabilities
- FRP storage tanks of different shapes and capacities
- Fume Extraction Systems
- Gas Absorption Plants
- Plants for handling and treatment of toxic gases such as HCl, Cl2, SO2, H2 S, NH3 etc
- Product Recovery Plant â Hypochlorite Production Plant
- Tray Type Gas Absorbers whether for pollution control or product recovery
- Mixing/reaction vessels with agitator assembly
- Mixer Settlers
- Nutsche Filter
- Pickling/electroplating tanks
- Pressure/vacuum filters.
- Rotary and tray type dryers.
- Vertical/horizontal scrubbers
- Absorption/stripping towers.
- Demisters/mist eliminators
- Exhaust blowers/fans
- Process piping/ducting
Advantages of FRP over SS/MS Products
- Highly efficient and excellent quality and less weight
- Durable and corrosion resistant
- Speedy performance
- Robust construction
- Excellent functioning
- Cost effectiveness
Accreditations
- ISO â 9001 : 2008 Certified Company
- NSIC â CRISIL SE3B
Design Standards
- BS
- ASME
- DIN
- ASTM
- French Standard NF T57-900
Clientele & Network
Our clients range over the length and breadth of the country over all industries â Chemical, Paper, Breweries, Paints, Pharma, Iron & Steel, etc
Our professional approach and proficiency in FRP product supply has earned loads of accolades from our clients making us preferred vendors in the industry.
Our products have also been exported through our customers to the Middle East, African and other South East Asian Countries. We have catered to directly to the Steel Industry in Iran.
